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Wire & Connectors
The wire most
commonly used in professional residential landscape lighting is #12 SPT
cable. Although it is commonly called wire, it is actually cable because
it is multi-strands of copper wire bound together. Wire is technically a
single piece or strand of metal, commonly copper, however the term is
used frequently to describe the cable used for landscape lighting.
The #12 refers
to the diameter of the bundle of strands. In the US we use the American
Wire Gauge (AWG) standard for measuring wire. The smaller the number,
the larger the wire, so a #10 wire is larger in diameter and can carry a
greater electrical load than a #12 wire. The SPT stands for Service
Parallel Thermoplastic to describe the cable. This wire is also called
zip cord. It is actually two separately insulated conductors that are
bonded together. The insulation on one of the conductors is ribbed for
polarity identification.
Other sizes are
used as well. The wire attached to the fixture, called a pigtail, is
often #16 or even #18. For longer wiring runs, #10 or even #8 may be
used to reduce voltage drop or to handle a higher wattage load. However,
for most residential situations #12 wire is the standard.
Stranded wire
is preferred for landscape lighting because of its flexibility and
greater current carrying capacity. Single strand wire uses the same AWG
standard and is the most the commonly used wire for 120 volt line
voltage in the home. Solid wire may be used in landscaping systems to
carry line voltage to a direct burial transformer. (Remember, all line
voltage installation should be performed by a licensed electrician.)
SPT cable must
be marked with the UL listing, acceptable operating voltage and
temperature, and that it is sunlight resistant before it should be used
in any landscape lighting system.
When two or
more cables are connected it is called a splice. In its simplest form a
splice is could be the bare conductors of two cables twisted together,
however this splice would not be very strong and could be pulled apart
easily. It also would be exposed to the weather and possibly to another
conductor. Both of these situations could lead to failure. To increase
the strength and reduce exposure, a wide range of connectors have been
invented over the years. Some of the most common are:
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Wire Nuts are available in several sizes
to accommodate different wire sizes and combinations of wires. They
are made with a plastic body that contains a wire spiral. The wire
nut is slipped over the bare ends of the wires to be joined and
twisted until secured tightly on the wires. Commonly used in line
voltage wiring, wire nuts are not used widely for landscape wiring
because they can be worked loose and do not provide complete
protection from moisture. Although somewhat messy, these problems
can be reduced by dipping the completed connection in Liquid Tape or
silicone.
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Quick Connectors use corrosion resistant
sharp prongs to pierce the insulation and complete the electrical
connection. Although there are several designs, the two halves of
the connector are screwed together to keep the wires in position and
in contact with the piercing conductors. This type of connector is
fast and does not require the service wire to be cut. However they
are not moisture tight and should not be used below grade to reduce
the chance of failure due to corrosion.
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Crimp-on Connectors are available in
several styles including spade and bullet. One end of these
connectors is crimped onto the bare conductor with a special set of
pliers. The other end fits into a similar connector that is crimped
onto the other conductor. The matching connectors are referred to as
male and female types for somewhat obvious reasons. Crimp-on
connectors have the advantages of being a strong connection that can
easily be disconnected. Unless used with insulating shrink tubing
they are not very resistant to corrosion.
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Silicone or epoxy filled wire nuts are
specifically made for direct burial of splices. They are very
resistant to corrosion, however they are messy.
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ACE direct burial cable connectors by
Nightscaping® use a brass tube that is open on both ends. After the
bare conductors are placed in the tube, they are secured with Allen
screws. A section of insulating shrink tube is slipped over the
connector and heated until it is tightly sealed. These connectors
provide excellent strength and resistance to corrosion. They are
expensive, but considering the cost of finding and replacing a
failed connector, the price doesn’t seem too excessive.
For
all connectors it is extremely important to follow the manufacturer’s
installation instructions carefully in order to minimize the chance of
failure or creating a dangerous hazard. No matter the type of connector,
all must be tight and prevent moisture from getting to the wire. |
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