Installation
Organization is the key to a successful installation. Create a plan for
your lighting project using a scaled drawing and a material list that
defines the circuits and the fixtures to be used. Equipped with the
plan, all of the fixtures and supplies from your list, and a few tools,
you are ready to start the installation.
Tools
Most of the tools that you will need are found in the average home tool
box and garden shed. There are a few special tools that are worth
getting if the project is more than a few fixtures or if you will be
doing additional projects in the future.
Hand Tools
The list of needed hand
tools for most projects includes:
·
Shovel, pointed and spade.
·
Hammer
·
Screw drivers or screw gun
with common and Phillips head bits
·
Electrician’s side cutters
(linemen’s pliers)
·
Wire strippers
·
Crimping pliers with an
assortment of connectors
·
Diagonal pliers
·
Measuring tape
·
Rubber mallet
·
Channellock (tongue & groove)
pliers
·
Pocket knife
·
Safety glasses
·
Work gloves
Special Tools
A digital
multi-meter is very useful for installation and trouble shooting.
There are analog models still available, but they are not as easy to
read. The most used functions of this tool are the volt meter and
continuity tester. The volt meter allows you to know if the line voltage
is 120 volts. It the voltage is higher or lower then the secondary
voltage will not be 12 volts which you can also measure with the volt
meter. With this tool you can directly measure the effect of voltage
drop at each fixture if necessary. The continuity tester is useful for
finding broken circuits and can be used to check out whether a lamp has
burnt out or not. A good multi-meter can be purchased for less than $50.
For landscape lighting
a small inexpensive model will do the job just fine. However if you are
a landscape lighting contractor, it will pay to buy a model that will
also read amperage. These meters have operating jaws that clamp around a
wire and measures the load on the wire. This is very useful in trouble
shooting when an overload situation is suspected. Clamp meters start at
less than $50.
A small hand torch
or heat gun is useful for heating shrink tube insulation onto
connectors. When properly installed this type of connector will have the
best resistance to physical and corrosion damage. Mini torches can be
purchased for less than $40.
Staple guns are
a big time saver when running wire on decks, porches, pergolas and other
wooden structures. Models such as the
PowerFast®
StrapGun®
and
PowerFast® Cable Tacker are
designed for stapling electrical wire without damaging the insulation.
The manufacturer reports that these tools are 3.5 times faster than
hammer-in staples. Cable staple guns are less than $50.
Walkway Tunnel Kit
is used to bore a hole under concrete walkways and even some driveways.
Use the kit with a piece of 3/4" or 1" Schedule 40 PVC hooked up to a
water hose. This is a muddy operation and should be done under an
expansion joint when possible to reduce the chance of the concrete
cracking later. Cost for plastic kits is about five dollars. There are
also power augers that do the job with less mess and faster. They are
expensive but may be available at rental centers. Little Beaver is one
brand of power auger that has a horizontal auger attachment.
Installation
Like most projects,
taking the time to properly install your lighting system will pay big
dividends. The time and expense of maintenance and making changes will
be greatly reduced. A properly installed fixture will last longer and
have fewer problems. As the landscape matures or other changes take
place, the lighting system can be adapted with little expense and time
for re-installation.
1. Organization.
Gather all of the tools that you’ll need along with all of the system
components – wire, transformer, connectors, and fixtures. Sort all of
the components so that they will be easy to find and to make sure that
you have everything you need. It’s better to make one trip at the
beginning of the project to get a forgotten part than to make several
over the course of the project.
2. Transformer.
Install the transformer in its location first. Since all circuits will
terminate at the transformer it is a logical starting point. Securely
mount the transformer on a solid surface with a minimum of 24” (or
manufacturer’s specification) from the bottom of the transformer case
and the ground. It needs to be close enough to the GFI outlet so that
you do not need an extension cord. The GFI outlet should be equipped
with an in-use cover. If the transformer has a photocell, make sure that
it is exposed to the sun. (Extension wires are available for most
photocells if needed.) Do not plug the transformer in until you are
ready to test the system.
3. Layout.
Run the primary supply cable (typically 12 – 2 ) the entire length of
the circuit for each circuit. Be generous allowing for extra cable at
each fixture location. There’s no need to be concerned about running
short. You can always start with a new piece of wire at the next to last
fixture to reach the last fixture. When running the wire, be sure that
you pull the wire where you want it when coming to obstacles such as
trees and air conditioning units. Do not bury or staple the wire in
place at this time and do not connect it to the transformer. After the
wiring is run, place all of the fixtures where they will be mounted.
4. Connection.
If possible make the wiring connection between the fixture and the
supply cable before mounting the fixture. This is almost always possible
with fixtures located in the landscape and almost never possible with
fixtures that are mounted to structures like decks, trellises and
gazebos. In order to hide the wire as much as possible for these
structures, you will have to route the fixture wire through holes or
channels that will not let the connector pass, so the fixture. It is
very important to be careful in making your connections. Most problems
are related to bad connections
5. Test.
After all of the fixtures are connected, connect the supply cables to
the transformer. If the transformer is equipped with a photocell, it
must be covered to test the installation in daylight. If there is a
timer, it must be set to an on position. When this is completed, plug in
the transformer and if required, turn it on. All of your fixtures should
light up. If not go to the trouble shooting page.
6.
Mount. After making
sure that all of the fixtures are operating properly, mount those that
have not been mounted during the connection step. Follow manufacturer’s
instructions and be careful not to pinch or cut any wiring in the
process of securing the fixtures. For stake mounted fixtures, be careful
when driving the stake in hard ground to not damage the threads. After
mounting all of the fixtures, turn them on again to make sure that the
mounting process did not loosen any lamps or connections.
7. Hide
Wire. After all the fixtures have been mounted and all are working,
you need to hide the wire. Neatness counts. Where the wire is in a
flower bed you may want to simply cover the wire with mulch. Wires
crossing turf areas need to be buried several inches to be protected
from aerators, thachers and other lawn equipment. Wire running on or
under structures or up trees must be secured with staples or appropriate
straps.
8. Set
Transformer. Following the manufacturer’s instructions, set the
timer trips so that it operates on the schedule you want. Cycle the time
a few times to ensure that the trips are working properly. Set the timer
to the current time and remove the photocell cover.
9. Aiming.
The system must be checked at night to make sure that it is creating the
desired effect. Fixtures may have to be adjusted to make the beam of
light go where intended. Some fixtures have a method for adjusting the
spread and direction of the beam while others can only be moved. There
may be some fixtures that are producing too much or too little light.
The easiest way to fix this problem may be by changing the lamp. Lamps
with higher or lower wattage or with a different beam spread may solve
the problem. In some cases, you may have to add a fixture or even change
to a different type of fixture.
10.
Documentation. The
final step for a proper installation is often overlooked. You should
gather all the documentation for the project and put it in a safe place.
This includes the lighting plan, installation, maintenance, and warranty
documents from the manufacturers, and a lamp schedule. The lamp schedule
list the lamp model number and wattage for each fixture in your system.
This documentation will prove invaluable for trouble shooting, system
changes, and maintenance.
Installation Tips
Here are some of the
ideas that we use for our installations that help do a better or faster
job.
· When
installing deck post lights on a vinyl sleeve, drill a ½” hole where the
fixture is going to be located and put a fish wire through it that goes
below the deck, When you are ready to install the fixture, you simply
attached the fixture wire to the fish wire and pull it down below the
deck to be connected to the supply cable. The fixture will cover the
hole when it is mounted to the post. For longer wire runs behind walls,
through culverts, and other places with limited access, you can buy or
rent an electricians fish tape. It is a coil of flat wire with a hook on
the end. With a little practice it can be used to pull wires through
spaces too small for you to go through.
· If
possible, leave a coil of wire that is 3’ – 5’ longer than needed to
allow you to move the fixture as the landscape matures or you want to
change the effect. If the fixture is in a garden cover the coil with
mulch. If it is on a deck or other structure, attached the coil neatly
to a joist or other framing member that is out of sight.
· When
installing the lamp into the fixture socket, spray the base of the lamp
with a silicone based lubricant. This will reduce corrosion and make it
easier to remove the lamp when it needs to be replaced. Years ago we
didn’t have the silicone sprays and so we used petroleum jelly. The
sprays are more convenient and less messy. There are antioxidant
lubricants that work well also.
Liquid Tape is
effective and inexpensive to use to seal splices made with wire nuts or
crimp-on connectors. We typically make up all of our splices and then go
back and dip all of the connectors into the can rather than using the
brush that is provided. Dipping is faster but messy. The paint remover
product Goof Off is effective at removing Liquid Tape from hands and
tools.
· If
the lighting system is being installed in a home that is under
construction or is part of a building project there are some things that
you may be able to do to make the lighting system installation easier
and more attractive:
o If
you are building a new home, make sure GFI outlets are installed at
every location where you might want to install a transformer. At a
minimum, there should be one on the front and one on the back of the
house.
o For
new construction or when a new driveway or sidewalk is being installed,
have the builder place a piece of ½” or ¾” conduit under them to allow
you to pass a cable under without a problem. This works with concrete,
asphalt and concrete paving systems.
o If
you are building a deck or porch, run the supply cable after the framing
is complete but before the decking has been applied. The same can be
done with porches and gazebos with the rafters and ceiling joist. Always
check with the builder prior to installing any wire to prevent a problem
with the building permit or building inspections.
· Most
of the installation process can be done by a single installer; however
there is one task that goes much faster if there are two people
available. When burying the cable through a area of turf an extra set of
hands is a big help. Using a straight edge spade, one installer creates
a slit in the ground while the other installer pushes the wire into the
slit. This second installer also makes sure that the wire is out of the
way of the shovel so that it doesn’t get cut. This approach is fast and
is a lot less damaging to the lawn than digging a trench. |